071 812 3719
011 246 5278
80/9, Millagahawatta,
Galahitiyawa, Siyambalape
Kavisadi Industries

Manufacturing Process

Precision Engineering, Quality Raw Materials & Master Craftsmanship

How We Build Sri Lanka's Most Durable Paint Brushes

At Kavisadi Industries, manufacturing a high-performance paint brush is a meticulous blend of traditional craftsmanship and precision technology. Every brush bearing the Upali Paint Brushers seal undergoes a multi-stage manufacturing process.

From selecting the finest natural bristles and synthetic filaments to contouring ergonomic natural timber handles and crimping rust-resistant ferrules with heavy-duty epoxy resin, we ensure flawless performance on every stroke.

Zero Shed Guarantee
Epoxy-Resin Locked
Brush Manufacturing Facility

Our 4-Stage Production Protocol

From raw timber and bristle bundles to packaged cartons, every phase is strictly monitored.

01

Bristle Selection & Grading

We source premium natural hog bristles and high-elasticity synthetic filaments. Bristles are sorted by length, stiffness, and taper to ensure maximum paint retention and smooth release without drag marks.

  • Double-boiled natural bristles for optimal flex
  • Flagged synthetic tips for ultra-fine wall finishes
02

Ergonomic Wooden Handle Shaping

Handles are shaped from seasoned natural hardwoods. Each handle is lathe-turned and sanded to a silky finish, with weight distribution specifically engineered to prevent hand fatigue during long painting shifts.

  • Kiln-dried hardwood prevents warping and swelling
  • Smooth contour grip reduces wrist strain
03

Ferrule Assembly & Epoxy Setting

Bristles are inserted into heavy-gauge stainless steel ferrules and bonded with two-component industrial epoxy glue. The assembly is then mechanically pressed and pinned to ensure zero bristle fallout.

  • Corrosion-proof stainless steel resists paint solvents
  • High-temperature epoxy setting guarantees lifelong bond
04

Multi-Point Quality Testing

Before packaging, random units from every production batch undergo vigorous bristle-pull testing, solvent soak resilience tests, and stroke smoothness trials.

  • 100% manual inspection for bristle alignment
  • Protective sleeve packaging prevents bristle bending in transit

Experience the Upali Paint Brushers Difference

Order a sample pack today or schedule a visit to our factory in Siyambalape.

Contact Our Technical Team